1-5tph complete set palm oil processing machinery is newly and specially designed by our company engineers. 1-5tph small scale palm oil processing machinery adopts international advanced and mature palm oil extraction technology to extract palm oil. It is suitable for small palm oil mill and palm oil production business. What’s more, this kind of palm oil processing machinery with low cost and high production rate.
1-5tph complete set palm oil processing machinery process flow chart:
Main section and main machines of 1-5tph complete set palm oil processing machinery:
|NO.||Main section||Main machine||Functions|
|1||Fresh palm fruit bunch reception section||Loading ramp||Weighing palm fruit bunches|
|2||Sterilization section||Sterilization machine||reduce activity of the enzyme,prevent the rancidity|
|3||Threshing section||Threshing Machine||separate empty fruit bunch and palm fruit|
|4||Pressing section||Screw presser||Squeeze out most of palm oil by mechanical method|
|5||Oil clarification section||Clarification Tank||Filter impurities in crude palm oil|
|6||Fiber separation section||Palm nut and fiber separating machine||separate the palm nuts from fiber|
|7||Palm kernel recovery section||Palm kernel & shell cracking and separating machine||Crack palm nuts get pure palm kernel|
|8||Engine room||Diesel generator||supply power for palm oil mill|
|9||Boiler room||Boiler||Supply steam for whole palm oil mill|
Equipment swhich directly related to the 1-5tph palm oil processing machinery are divided into five systems as follows:
Palm fruit reception station:
Used for loading palm fruit brunch from plantation,transport to sterilizer. Reception station adopt steel structure and concrete structure. Save equipment cost and construction cost.Have hydraulic control system, hydraulic door open/off automatic achieve continuous operation. Reduce operator, operate more easily and improve work efficiency.
Palm fruit sterilizer station:
In 1-5tph palm oil extraction process, the vertical palm fruit sterilizer is used. The vertical palm fruit sterilizer uses direct steam to process palm fruit, which can reduce activity of the enzyme,prevent the rancidity, ensure the good quality of the crude oil. At the same time, it is good for the threshing process.
Palm fruit threshing station:
Palm fruit thresher is used for separate empty fruit bunch and palm fruit.According the palm oil processing machinery capacity we can design the thresher capacity, usually we have a spare one, in case one of them not work. Empty fruit bunch from palm fruit thresher will be conveyed to outside, can be used as fuel for palm oil mill. Sterilized palm fruit will be convey to next station.
Palm fruit digesting & pressing station:
Pressing station in 1-5tph new technology palm oil processing machinery is include digestor and oil presser.
Sterilized palm fruit will be conveyed to palm fruit digestor.There are blades in digestor, blades will be rolling by motor which is on the top of digestor. Palm fruit peel can be crushed by blades, besides we will fill the steam in digestor for heating. Palm fruit pulp cell can be destroyed under the high temperature condition, after that the palm pulp will be sent to double screw palm oil presser to squeeze out most of palm oil.
Crude palm oil clarification station:
A mixture of oil, water, and solids from the bunch fibres is delivered from the palm oil digesting & pressing station to a clarification tank of palm oil mill equipment machinery. In the conventional process, separation of the oil from the rest of the liquor is achieved by settling tanks based on gravity. The mixture containing the crude oil is diluted with hot water to reduce its viscosity. A vibrating screen helps remove some of the solids. The oil mixture is heated to 85-90°C and allowed to separate in the clarification tank. A settling time of 1-3 h is acceptable. Oil from the top is skimmed off and purified in the centrifuge prior to drying in vacuum dryer. The final crude palm oil is then cooled and stored. The lower layer from the clarification tank is sent to the centrifugal separator where the remaining oil is recovered. The oil is dried in vacuum dryers, cooled and sent to storage tanks.
Production quality index of crude palm oil :
|1,transparency :||clear and transparent.|
|2,smell and taste:||no strange smell;|
|3,color (lovibond colorimeter 133.4 slots)||≤ R1Y10;|
|4,moisture and volatile matter:||≤ 0.10%;|
|5,impurities content :||≤ 0.10%;|
|6,acid value (mgKOH/g) :||≤ 0.12;|
|7,peroxide value (mmol/kg):||≤ 3.|
Our company have been specialized in palm oil processing plant for decades. Our professioanl engineers can help you design and install palm oil processing machinery according to your capacity and requirements. If you want set up a palm oil mill plant in Nigeria, Malaysia, Indonesia, Or other countries , only tell me your production capacity and budget , our engineers will design suitable palm oil processing solutions for you.